Global Manufacturing Company's Cloud Transformation

Client Overview
A global manufacturing company with operations in 15 countries and over 12,000 employees was struggling with outdated on-premises infrastructure that couldn't keep pace with their expanding operations and increasing data needs.
The Challenge
The client faced multiple challenges with their legacy IT infrastructure:
- Aging on-premises data centers requiring significant capital investment
- Inconsistent systems across global locations causing integration issues
- Limited scalability during peak production periods
- Increasing downtime affecting manufacturing operations
- Difficulty implementing modern IoT and analytics solutions
Our Solution
We designed and implemented a comprehensive cloud migration strategy that transformed the client's IT infrastructure:
- Hybrid cloud architecture utilizing AWS for core applications and Microsoft Azure for specialized manufacturing systems
- Implementation of containerized microservices for critical production applications
- Cloud-based IoT platform to collect and analyze data from manufacturing equipment
- Global content delivery network to ensure consistent application performance across all locations
- Automated scaling to handle variable workloads during production cycles
Hybrid Cloud Architecture
Optimized workload placement across AWS and Azure based on performance and cost requirements.
Manufacturing IoT Platform
Connected 2,500+ machines to cloud analytics for real-time monitoring and predictive maintenance.
Implementation Process
The cloud transformation was executed in phases over 14 months:
- Assessment and planning (2 months)
- Pilot migration of non-critical systems (3 months)
- Core manufacturing systems migration (5 months)
- IoT platform implementation (2 months)
- Global rollout and optimization (2 months)
Results
Infrastructure Cost Reduction
32%
System Downtime Reduction
94%
Deployment Speed Improvement
5x
Production Efficiency Increase
18%
Client Testimonial
"The cloud transformation has revolutionized our manufacturing operations. We've not only reduced costs but gained the agility to respond to market changes faster than ever before. The IoT capabilities have given us unprecedented visibility into our production processes, allowing us to optimize in ways we never thought possible."
Project Details
Industry
Manufacturing
Company Size
Enterprise (12,000+ employees)
Project Duration
14 months
Services Provided
- Cloud Architecture Design
- Migration Services
- IoT Implementation
- DevOps Transformation
- Managed Cloud Services
Technologies Used
- AWS & Azure
- Kubernetes
- Docker
- Terraform
- IoT Hub